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Plate type Heat Exchanger Maintenance Guide

2025-05-20

Plate heat exchanger is an energy-efficient heat exchange equipment. It is widely used in food, chemical, power, HVAC and other industries with its high efficiency and compactness. Regular maintenance and care are essential to ensure its long-term stability. This guide will provide comprehensive plate and frame heat exchanger maintenance suggestions to help you extend the life of the equipment and optimize operating efficiency.

✅ Extend service life: Reduce corrosion, scaling and mechanical wear, and the equipment life can be extended by more than 30%.

✅ Save operating costs: Clean heat exchangers can reduce energy consumption by 10-20%.

✅ Ensure safety: Prevent leakage and abnormal pressure, and avoid the risk of medium mixing or environmental pollution.

phe maintenance procedure
plate heat exchanger maintenance procedure

Daily maintenance inspection

🔍 Leak Detection
  • ✅ Apply soapy water to check the gasket seal.
  • ✅ Focus on the inlet/outlet interfaces and plate edges.
📈 Pressure & Temperature
  • Record ΔP; early warning if exceeds 15% of design.
  • ✅ Check for abnormal outlet temperature rise.
🧾 Appearance Inspection
  • ✅ Look for chalky scale, rust, or oil on the plate.
  • ✅ Recheck bolt tightness (use torque wrench).

Regular maintenance and care

🧪 Sealing Gasket Maintenance
  • ✅ Press gasket surface: slow rebound or cracks = replace.
  • ✅ Use food-grade silicone grease; avoid petroleum-based grease.
🔧 Tightening Bolt Inspection
  • ✅ Regularly check and evenly tighten bolts per design requirements.
📦 Spare Parts Management
  • ✅ Recommend stocking gaskets, bolts, and plates based on model and usage.

Cleaning and maintenance

🧼 Physical Cleaning
  • ✅ Turn off the equipment and drain the medium.
  • ✅ Remove the plate and rinse with a soft brush or high-pressure water.
  • ✅ Check for plate deformation or corrosion.
🧪 Chemical Cleaning
  • ✅ Use weak acid/alkaline cleaner for circulation.
  • ✅ Common agents: citric acid, phosphoric acid, sodium carbonate.
  • ✅ Keep cleaning solution at 40-60°C to prevent corrosion.
  • ✅ Rinse thoroughly with clean water after cleaning.

📌 Recommended cleaning frequency:

Once every 6-12 months, depending on the working medium and running time.

Annual comprehensive overhaul

🛠️ Disassembly inspection
  • ✅ Remove the plates in order and number them to avoid assembly dislocation.
  • ✅ Observe the welding points and corrugations with a 10x magnifying glass.
🔍 Performance test
  • ✅ Calculate the heat transfer coefficient (K value). If it drops by more than 20%, it is recommended to replace the plate pack.

Common faults and troubleshooting methods

Issue Possible Cause Troubleshooting Suggestion
Reduced heat transfer efficiency Fouling or blockage of plates Disassemble plates and check for dirt or deposits
Increased pressure drop Channel blockage or plate misalignment Check inlet/outlet pressure and inspect plate arrangement
Leakage Aging or damaged gaskets, poor sealing Replace gaskets and re-tighten the unit
Cross-contamination Plate perforation or corrosion Open and inspect plates for cracks or corrosion holes

📌 Considering replacing new equipment? We provide you with more efficient solutions

If your plate heat exchanger has the following situations:

✅ Frequent leakage, high maintenance cost

✅ Severe corrosion or perforation of the plate, can no longer be repaired

✅ Long-term low heat exchange efficiency, affecting production

✅ Old model, unable to adapt to new working conditions

Then, replacing a new and efficient plate heat exchanger may be a more economical and safer choice.

We can provide you with:

✅ Various models and specifications, adapted to the needs of different industries

✅ High-strength stainless steel or titanium plates, strong corrosion resistance

✅ Energy-saving design, heat exchange efficiency increased by 10-30%

✅ 100% compatible with genuine parts, non-standard customization

✅ Complete after-sales service and technical support

👉 Click to learn about our plate heat exchanger product series

📩 Or contact us now for quotes and selection suggestions

Daily maintenance inspection

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